Terminal automatic assembly machine is an automated equipment used for efficient assembly of electronic terminals, widely used in industries such as electronics, automobiles, and home appliances. The following is a detailed introduction to the working principle, technical characteristics, application fields, and advantages of the terminal automatic assembly machine:

1. Working principle

The terminal automatic assembly machine integrates various mechanical, electronic, and software technologies to achieve efficient and precise assembly processes. The workflow usually includes the following steps:

Raw material supply: The various components of the equipment receiving terminals, such as shells, contacts, fixators, etc., are usually stored in silos or racks and are orderly separated and transported through vibrating discs or automatic feeding systems.

Automatic feeding: The feeding system takes individual components out of the silo and arranges them in the correct order to prepare for assembly.

Accurate positioning: Utilizing sensors and visual systems to identify and locate various components, ensuring they are accurately placed in predetermined positions.

Automatic assembly: A robotic arm or automated device performs assembly operations according to a preset program, including insertion, crimping, welding, and other steps.

Testing and Inspection: After assembly, the equipment will conduct electrical performance testing and visual inspection on the product to ensure quality.

2. Technical features

High degree of automation: The equipment has achieved full process automation from parts supply to product testing, significantly improving production efficiency.

High precision assembly: Ensure precise positioning and assembly quality of components through visual systems and sensor technology.

Intelligent detection: Equipped with an AI assisted visual inspection system, it can monitor product quality in real time and reduce human errors.

Integrated design: The integrated production line design combining robot arms, conveyor belts, and material storage systems improves production efficiency and reduces labor costs.

Customized solution: able to quickly adjust equipment parameters according to different terminal specifications and design requirements, meeting diverse production needs.

3. Application Fields

Terminal automatic assembly machine is widely used in the following fields:

Electronic manufacturing: used for assembling PCB connectors, electronic terminals, etc.

Automotive manufacturing: used for terminal assembly in automotive electronic devices.

Home appliance manufacturing: used for terminal assembly of various home appliances.

Medical equipment: Used for terminal assembly of high-precision medical devices.